Special equipment, welding consumables management control link
Welding consumables procurement, inspection and reinspection, storage, drying and constant temperature storage, distribution and recycling of control points in the welding material management control link.
1 Welding Materials procurement
Procurement orders welding consumables, pay attention to the need for welding according to the pressure air devices, the higher the requirements of the Common Criteria. In August 2002, released the pressure vessel steel welding rod order JB/T4747 technical conditions on the basis of GB/T983, GB/T5117, GB/T5118, increase, improve and change a number of technical requirements.
2 Inspection and reinspection
(1) quality certificate of inspection;
(2) The packaging and appearance inspection;
(3) welding consumables reinspection.
Custody of three welding consumables
(1) partition custody
Library of welding consumables should be divided into as needed "to be seized", "qualified" and "failed" in three regions. If the enterprise at the same time the production of pressure vessels and general steel products, but also partition the pressure vessel welding materials and non-pressure vessel welding consumables District, marking and demarcation of the area should be obvious.
(2) warehouse registration
Welding consumables database administrator should be acceptance of qualified welding consumables storage registration. Registered include: welding consumables standard grades, specifications, batch or heat number, internal transplant Code, quantity or weight, date of production, warehousing, the validity of the production plant.
After the storage administrator should establish appropriate inventory file should include the storage of registration, certificate of quality, acceptance of inspection reports, inspection records, payment records.
(3) welding consumables library welding consumables custody
Welding consumables library room temperature should be above 5 ℃. Should be indoor thermometer, relative hygrometer, dehumidifiers, when relative humidity is high, you should boot dehumidification to maintain the relative humidity of not more than 60%, Treasury Management staff should be twice a day to measure and record the relative humidity of the welding consumables library .
The Treasury shall not store items other than the welding consumables. Welding consumables should be stored on the shelf, not less than 300mm from the wall the distance from the ground, and should be classified palletizing, each pile type of grade, size, heat number. Inventory for a period not to damage the original packaging.
Treasury management staff should regularly check on stocks welding consumables, and check the results of the written record, so to match the account book, and found that due to improper preservation may affect the quality of welding defects, the material responsibility of engineers and relevant functional departments should be to reflect and timely manner.
4 Welding Electrode, flux drying and thermostats save
Welding consumables library should have enough welding rod, flux drying and constant temperature storage, drying box, electric heated box, box should have a reliable test temperature control, heat control and display devices.
Welding consumables database administrator should be based on the workshop pre-construction plan drying electrodes, flux, and its varieties, grades, specifications, quantities should the plan.
Welding consumables library administrators should be strictly in accordance with technical requirements drying and constant temperature storage bar, flux, and truthfully do a good job of welding consumables drying records. Welding consumables drying temperature, drying time, temperature Storage temperature should be consistent with the requirements. Drying welding rod should be to prevent the sudden cold polymerized first heat caused by welding rod skin cracking off. Does not allow the drying temperature and time requirements of different consumables with oven drying. Welding consumables in a drying box or incubator should grade, specification, heat number or mark transplantation logo to avoid confusion.
Welding consumables management should pay special attention to prevent the problem of welding consumables to absorb moisture. The factory of welding consumables are generally strict packaging, to reduce the intrusion of moisture in the air, but in addition to the tank sealed packaging, storage, there will be varying degrees of moisture absorption, seasonal line baking before use.
Welding materials of different varieties require different drying temperature and drying time, usually in the welding consumables instructions clearly defined, should be required to drying. Not more than two times the number of repeated baking electrode, and prepare the electrodes, flux drying records.
The issuance of five welding consumables and recycling
Welder with welding consumables requisitioned single welding consumables library to receive the welding consumables, recipients list should specify the recipients of welding consumables grades, specifications, quantities and product names used in welding, part number and welded joints No. recipients' collar with a date. Welding consumables library administrators should plan to check picking a single payment and fill welding consumables lot number on the requisition, the recipients time and payment of signature, fill in the welding consumables brought back records. Welding consumables requisitioned to be able to track and trace. Collar out of the electrode for more than four hours, should be returned to the re-drying, welding consumables should be returned to the electrode and the electrode head with leftover library, can not remain in the welding site or on the welder lounge, locker, toolbox, the electrode returned , consumables database administrator should be brought back records of welding consumables the requisitioned single and welding truthfully fill in the number of welding consumables returned. Recovered based upon the original grades, specifications, batch number, storage custody, must not be confused. Electrode recovery of the drug and skin flaking or other defects should be removed. Recycling flux screening to remove slag shell impurities and dust. Drying to join the re-use not less than 50% of the flux, and mixed.
Welding consumables library curators should make the record of the welding material payment account ".